New Fashion Design for Uhp Graphite Electrode 450 - 450mm high power graphite electrod – Hexi

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Our firm since its inception, normally regards item top quality as company life, constantly make improvements to generation technology, improve product excellent and repeatedly strengthen organization total good quality management, in strict accordance with the national standard ISO 9001:2000 for Thread Electrode, Graphite Rods, Graphite Rod, We hope to establish more business relationships with customers all over the world.
New Fashion Design for Uhp Graphite Electrode 450 - 450mm high power graphite electrod – Hexi Detail:

HP graphite electrode is mainly made of petroleum coke and needle coke, It is capable of carrying the current density 18-25A/cm2. It is designed for high power electric arc furnace steel-making.

Comparison Technical Specification for HP Graphite Electrode 18″
     
Electrode
Item Unit Supplier Spec
Typical Characteristics of Pole
Nominal Diameter mm 450
Max Diameter mm 460
Min Diameter mm 454
Nominal Length mm 1800-2400
Max Length mm 1900-2500
Min Length mm 1700-2300
Bulk Density g/cm3 1.68-1.73
transverse strength MPa ≥11.0
Young’ Modulus GPa ≤12.0
Specific Resistance µΩm 5.2-6.5
Maximum current density KA/cm2 15-24
Current Carrying Capacity A 25000-40000
(C.T.E) 10-6℃ ≤2.0
ash content % ≤0.2
     
Typical Characteristics of Nipple (4TPI/3TPI) 
Bulk Density g/cm3 1.78-1.83
transverse strength MPa ≥22.0
Young’ Modulus GPa ≤15.0 
Specific Resistance µΩm 3.5-4.5
(C.T.E) 10-6℃ ≤1.8
ash content % ≤0.2

Method of reducing electrode consumption

In recent years, with the vigorous development of China’s electric furnace steel industry, as well as the requirements for energy saving and consumption reduction experts and scholars at home and abroad conclude some effective approaches as follows:

1.Anti-oxidation mechanism of water spray graphite electrode

Through experimental research, spraying anti-oxidation solution on the surface of electrodes has proven much better in stop from side oxidation of the graphite electrode, and the anti-oxidation capacity is increased by 6-7 times. After using this method, the consumption of electrode has dropped to 1.9-2.2kg smelting a ton of steel.

2.Hollow electrode

In recent years, Western Europe and Sweden have begun to use hollow electrodes in the production of ferroalloy ore furnaces. Hollow electrodes, cylinder shape, are generally empty inside sealed with inert gas. Due to the hollowness, the baking conditions get improved and make the electrode strength higher. Generally speaking, it can save electrodes by 30%-40%, up to 50% at most.

3.DC arc furnace 

DC electric arc furnace is a new type of smelting electric arc furnace newly developed in the world in recent years. From the published data abroad, DC arc furnace is one of the most effective techniques to reduce electrode consumption. Generally, electrode consumption can be reduced by about 40% to 60%. According to reports, the graphite electrode consumption of large-scale DC ultra-high power electric furnace has been reduced to 1.6kg/t.

4.Electrode surface coating technology 

Electrode coating technology is a simple and effective technology to reduce electrode consumption, generally can reduce electrode consumption by about 20%. Commonly used electrode coating materials are aluminum and various ceramic materials, which have strong oxidation resistance at high temperatures and can effectively reduce the oxidation consumption of the electrode side surface. The method of electrode coating is mainly by spraying and grinding, and its process is simple and easy to use. It is the most commonly used method for protecting electrodes.

5.Impregnated electrode 

Dip electrodes in chemical solution to cause chemical interaction between the electrode surface and the agents to improve the electrode’s resistance to high-temperature oxidation. This kind of electrodes can reduce electrode consumption by about 10% to 15%.

450mm high power graphite electrod2


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We are going to make every single effort for being excellent and excellent, and accelerate our ways for standing while in the rank of international top-grade and high-tech enterprises for New Fashion Design for Uhp Graphite Electrode 450 - 450mm high power graphite electrod – Hexi, The product will supply to all over the world, such as: Slovak Republic, British, kazan, Based on our automatic production line, steady material purchase channel and quick subcontract systems have been built in mainland China to meet customer's wider and higher requirement in recent years. We have been looking forward to cooperating with more clients worldwide for common development and mutual benefit!Your trust and approval are the best reward for our efforts. Keeping honest, innovative and efficient, we sincerely expect that we can be business partners to create our brilliant future!
  • It can be said that this is a best producer we encountered in China in this industry, we feel lucky to work with so excellent manufacturer.
    5 Stars By Leona from Oslo - 2018.10.31 10:02
    After the signing of the contract, we received satisfactory goods in a short term, this is a commendable manufacturer.
    5 Stars By Marjorie from Algeria - 2017.03.28 12:22

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