Factory directly Low Ash Graphite Electrode Powder - 400 UHP graphite electrode – Hexi

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Factory directly Low Ash Graphite Electrode Powder - 400 UHP graphite electrode – Hexi Detail:

Graphite electrodes are mainly used in the steelmaking process. Iron scrap gets melted in an electric arc furnace and recycled. As a kind of conductor, they are an essential component in this kind of

UHP graphite electrode is mainly made up of high-quality needle coke,and widely used in ultra high power electric arc furnaces.It is capable of carrying the current density more than 25A/cm2

400 UHP graphite electrode01

Standard for ultra high power graphite electrodes and connectors

items

unit

nominal diameter(mm)

250~400

450~550

600~700

specific resistance

electrode nipple

μ Ω•m

4.8~5.8   3.4~4.0

4.5~5.6   3.4~3.8

4.5~5.4   3.0~3.6

  transverse strength

electrode nipple

MPa

≥12.0    ≥22.0

≥12.0    ≥22.0

≥10.0    ≥24.0

elastic modulus

electrode nipple

GPa

≤13.0  ≤18.0  

≤13.0  ≤18.0

≤13.0  ≤20.0

 ash content

electrode nipple

%

≤0.2

≤0.2

≤0.2

bulk density

electrode nipple

g/m³

1.68~1.73   1.78~1.84

1.68~1.72   1.78~1.84

1.68~1.72   1.80~1.86

C.T.E)

electrode nipple

10℃

≤1.2 ≤1.0

≤1.2 ≤1.0

≤1.2 ≤1.0

Manufacturing process
Graphite electrode is mainly made of petroleum coke and needle coke, mixed with coal pitch, getting through processes of calcinations, kneading, forming, baking, graphitizing and machining, finally to be products. Here are some explanations for some production process:

Kneading: Stirring and mixing a certain amount of carbon particles and powder with a certain amount of binder at a certain temperature, this process is called kneading.

400 UHP graphite electrode02

The function of kneading
①Mix all kinds of raw materials evenly, and at the same time make solid carbon materials of different particle sizes uniformly mix and fill, and improve the density of the mixture;
②After adding coal asphalt, get all material firmly together.
③Some coal pitches penetrate into the internal voids, which further improves the density and adhesion of the paste.

Forming: The kneaded carbon paste is extruded into a green body (or green product) with a certain shape, size, density and strength in a molding equipment. The paste has a plastic deformation under the external force.

Roasting also called baking, It is a high temperature treatment, making the coal pitch carbonized to  coke formed, which consolidate the carbonaceous aggregates and powder particles together with high mechanical strength, lower resistivity, better thermal stability and chemical stability.
Secondary roasting is to bake one more time, making the penetrating pitch carbonized . Electrodes (all types except RP) and nipples that require higher bulk density are required to be second-baked, and nipples three-dip four-bake or two-dip three-bake.
400 UHP graphite electrode04


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Factory directly Low Ash Graphite Electrode Powder - 400 UHP graphite electrode  – Hexi detail pictures


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Our business puts emphasis over the administration, the introduction of talented staff, plus the construction of team building, attempting hard to boost the standard and liability consciousness of personnel customers. Our corporation successfully attained IS9001 Certification and European CE Certification of Factory directly Low Ash Graphite Electrode Powder - 400 UHP graphite electrode – Hexi, The product will supply to all over the world, such as: Florence, Malaysia, Bahrain, If you are interested in any of our products or would like to discuss a custom order, please feel free to contact us. We are looking forward to forming successful business relationships with new clients around the world in the near future.
  • We feel easy to cooperate with this company, the supplier is very responsible, thanks.There will be more in-depth cooperation.
    5 Stars By Michaelia from India - 2017.11.01 17:04
    This company conforms to the market requirement and joins in the market competition by its high quality product, this is an enterprise that have Chinese spirit.
    5 Stars By Gabrielle from Macedonia - 2018.07.12 12:19

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